Do you have any recommendations on what the trouble is and how I could address them? Are you unable to find ? Took the belt off and both engine and motor turn easily by hand. Provided below is a general list of common air compressor problems, and a few quick fixes that may help solve your dilemma. Did that solve it? Pipe air intake to less humid air source. In fact, air compressor overheating is one of the most common causes of failure, even. It works pretty good for the set up being that small. Air in tank (as little as 20 PSI), high and low pressure lines connected-> motor will start, strain, and then stop. I suppose with all the air vented and the power off, and depending on the make and tank access your compressor has, you could open the tank and the tank drain, put in a little solvent, roll the tank a bit and try to get this stuff flowing out the tank drain. I checked capacitance on the 2 caps and they both read withing +-5% of what they should which is in range. Fix-My-Compressor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. I know the hole on the left will be fitted to the compressor pump with a check valve. I was assuming I would catch some water coming out of the tank before it reached the vertical aftercooler. ABAC Dealer in UAE - Adex International | +971 55 577 5434 Any ideas? 6 hp) motor. Took the top off the head and the valve plate parted and the flapper plates scattered around the floor. "@context": "http://schema.org", Thank you. I acquired an ABAC B2800 compressor for free a few years ago and after changing crank bearings has been running well. ABAC Tech patented technology provides a smooth start-up and low motor loads, delivering powerful and uninterrupted compressed air. We have replaced the guns completely and adjusted the needle settings. We recommend a full change . Download PDF file. Over an 8-hour period the tank completely depressurizes. Heres Why & How to Fix, DIY Water Separator For Compressed Air Lines How to GUIDE, Fixing a Leaky Air Compressor Hose How to Guide, Information on Charge Air Pro Air Compressors. It appears to say F J10 078, The pump is a 2 stage inline pump (not a V). What might the problem with my compressor be? What are you looking for when it comes to maintain and repair your air compressor? Now my next thought is the power. Yes, heat will build up, but thats a pretty big tank, and I doubt it would build up enough heat from the air to damage a filter. The first thing Im puzzled about is why an after-cooler? It will only run about 15-20 min before shutting off due to overheating. An overheated air compressor is the result of internal factors, external conditions or sometimes both. I know this likely is not nearly enough information, but all I have is some motor and pump information. This is for now. Rather than having to manually drain all of those valves, why not gang them all to a single valve to be left open unless necessary to close it and one single electronic auto drain that will cycle as needed and drain air and water for a few seconds or so each cycle? Let our app guide you through the critical operations needed for your product. I did set it to 32 psi ( as recommended. I know of no air intake on a normal compressor motor, though they often have grills to allow air to circulate. Please use the search box or the pages with links to locate and read them. That was a great suggestion to junction all the ball valve drops at the after cooler manifold and add an auto drain.. Parts have been order to install auto drains. Watch this fix before you start buying parts. Why Am I Wasting Money On Compressed Air. Looks like this is designed to add pressure to the cylinder head (on the inlet side) rather than take it away? Hi David. 120 pages. At certain moments in the system cycle, the air becomes hot as a result of the processes involved, though it swiftly cools before it reaches the endpoint. The hiccup is so fast, that it points to an electrical blip as far as I can see and that could be caused by vibration in a loose connection. There are many pages linked below, each addressing many of the issues compressor owners may encounter with their compressor. Hello. 10 Reasons Why Your Air Compressor Gets Overheated - YouTube Be sure to dump all the air before opening any fittings. Even though a lot of manuals are already available the page is updated constantly, check this page for new documents every now and then. You are certain that the start cap is the same rating as the original? }. I swapped each wire one at a time so its like for like. Ran well until now? When you say air locker, do you mean the compressor air tank? What am I doing wrong??? Your experience may vary. Abac Air Compressors | Catalogue 2021Page 32 manual Abac Monte . I checked voltage across the pressure switch and everything reads 125v. As I am adding a cooler as most have the un-loader to relieve start up. Remove the compressor cylinder head and inspect for foreign matter on top of the piston. And, when air is coming from the tank, it has water in it? Older compressors are a witch! Please refer to photos. Filter by Sort by Air Compressor Trouble-Shooting, Problems, The Causes, Solutions What I did since then is. b. The better your problem and question is described, the easier it is for other Abac A29B 90 CM3 owners to provide you with a good answer. Then, in time, once that all was voided, most of the oil and crud would be gone and I would shut the tank drain again. Sometimes it cruds up and prevents air from getting into the tank. Thanks for the photos, Dave. Got a problem with a specific brand of compressor? Thank you. Their website allows the visitor to choose one of seven languages, suggesting that Abac compressor operates globally. Hmmm. If you do that, adjust the cycle frequency and drain open time to allow each cycle to drain all the water each time it cycles. Have tried getting pliers, needle nose vice grips, screw driver, even drilled hole through hub cap to solid axle trying to weaken the integrity of it. I know this isnt much information, but I thought id try. Many thanks. Have a look at this page: http://fix-my-compressor.com/when-an-air-compressor-runs-and-runs/. im awear my kobalt compressor model 0300841 is out dated what can i do to replace, repair,modifie the regulator. I will be add extra 30 or 40 GAL tank and will be adding 3/4 copper line cooler water drain soon. Pump sheave turns freely by hand? air out head to cooler out of cooler to high pressure 3 hose to water trap to tank. I have Coleman Powermate 40GAL.115V CL0504013 I was doing some up grades to lines and fittings to get better flow 1/2. Thanks. Please provide more information along with a photo or two of the compressor so we can try and help. Replaced the caps but I still have the same issue. I then removed the unloader tube and again the motor was able to turn on. A higher downstream flow isnt an issue except that it will drain the tank faster and cause more rapid cycling of the compressor motor and pump. Thank you! It will run and build to about 40 psi then it acts like the pump is locking up then kicks back in then slows down again and will eventually kick the breaker on the electric motor. Motor is fine, but slows down as tank pressure builds. Wish youd uploaded a photo or two. Are you using this compressor for business.. perhaps for painting? The issue sounds like its power related for sure. Sounds like it could be a capacitor problem. The pump doesnt appear to have any branding. Is there are in the tank, and if so, what pressure is it? It doesnt show in the photo that I can see. Also, please add in your comment the make and model, how old it is, and if you can upload a photo or two, that would help. Choose one of the products to go directly to the manual for this product. I want to replace with solid tires but cant seem to get the hubcaps off. 6. ABAC is a leading compressed air solutions company, providing the best compressors to fulfil even the most demanding needs. Thanks in advance for any help. We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. Air in tank, high pressure line connected, low pressure line disconnected-> motor will start, strain, and then stop, 4. Bit hard to answer that Bill without knowing if we are talking about one of their piston type or rotary screw type compressors, the latter being a bit more complex, yes? But, likely its power related, and that means checking the motor capacitors first. Thanks for that. Put back on & tried again. AboutPressCopyrightContact. I then screwed the unloader tube back on the unloader valve while the compressor was running and the motor was able to get the tank back to 125 PSI. Empty the tank and check that the tank check valve is working OK. Their screw compressors are designed for continuous air flow, low noise, greater efficiency than reciprocating pump compressors, and they profess to offer longer life expectancies than piston type compressors. Loose pulley, flywheel, belt, belt guard, cooler, clamps or accessories. This makes it pull in air throw the cooler. I made up a frame and bottom support toke three shroud screws out got longer one to hold the upper frame and the lower support helps take some of the weight off. If you are OK with removing the manifold cover, maybe leaving it off, and plumbing in a standard, off the shelf, $15 general purpose regulator that you can acquire from almost every shop that sells compressors as a replacement, your options seem limited. Hello Robert. Rotary screw air compressor troubleshooting basics Are you using this compressor for business.. perhaps for painting? Air in tank, high pressure line connected, low pressure line disconnected-> motor will start, strain, and then stop. I have replaced the check valve and unloader valve, Belt is properly tensioned. compressor keeps running until PRV pops off, compressor pump has air coming out of the intake filter, how to test your compressor tank check valve, why is there an air line from the pump head to the pressure switch, air continuously leaks out of the unloader valve, unloader valve issues when building a silent compressor, having a problem with an unloader valve and a dryer. Granted, cool, dry compressed air is better for downstream applications, but after-coolers are themselves expensive, and use expensive energy typically. If you wish to pose a question to other Abac compressor owners, you can do so using the comment form below. These compressors are 30% more efficient than pistol compressors, have silent operation with less vibration, and have a longer life. Parameters before startStrainer Inlet cleanOil level OKOil = BRAND new as FACTORY OIL, Parameters I check during I runningHP-with in the specsLP with in the specsOil level- OK. Not knowing the make or model of air compressor makes the possibility of anyone helping with the problem impossible. How to change the oil on an ABAC (series PRO) lubricated direct driven air compressor.The compressor is filled with original oil. Hi! ABAC is a highly efficient air compressor showing superior quality features. Hey, if the duty cycle is advertised as one hour steady use, and youre using the air tool that came with the compressor, then its one of two things. In fact, they refer to the more than 300 distributors in more than 100 countries that represent Abac compressors.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'fix_my_compressor_com-medrectangle-3','ezslot_3',815,'0','0'])};__ez_fad_position('div-gpt-ad-fix_my_compressor_com-medrectangle-3-0'); Abac offers a range of piston (reciprocating) air compressors, some with direct drive, and both single and two stage designs. Has done well until about a month ago, when I noticed a fuse was blown in the disconnect switch.. The motor started and stopped with no problem. Fix-My-Compressor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Amazing. Doesnt even try and turn!! Filter by. Im not a mechanic and I do appreciate someone commenting. Whats here on air compressor problems and fixes? 1. I use this compressor for auto1976/2017car 1977truck & home a far amount of sand blasting small workbench cabinet, But as you know it a little bit small far this trying auto trans cooler help remove more water to try to get 3 min work done steps, rest let air build up so on. Thanks. Sorry about your motor. Improve ventilation or relocate compressor. And why, when your Campbell Hausfeld tank pressure drops to the normal cut in point would you not want it to start again? In regards to more testing, this afternoon I tired various combinations of running the motor with air, without air, with the high pressure line connected/unconnected, as well as low pressure line connected/unconnected. Make and model of compressor? Abac belt driven compressor video service valves plates and gaskets replacementNote! FORMULA Rotary screw compressors. Pipe air intake to less humid air source. ABAC ABC7-2180V 7.5 HP 208-230 Volt Single Phase Two Stage Cast Iron 80 Gallon Air Compressor ABAC Air Compressors cast iron air compressors feature low RPM, heavy duty cast iron pumps. Perhaps, as a comment here (click on the camera icon to upload photos) you can add a photo or two of your compressor? Any help is appreciated. We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. So far I am happy on this part.I put in a inline 1/2inch check valve. Ask a question. Replacement ABAC American Air Compressor Parts Call us for pricing on Air Compressors, Lubricants and Parts! ABAC compressors official 5 star distributor, of all ABAC and ALUP compressor and products, suppling mainland England. Abac compressors offer compressed Air. Its driving me insane considering Im in the process of restoring an old truck. Leaky gasket - High pressure inlet valve. I have a 220v 500a60 Sanborn compressor that I am having some issues with. I have a Porter Cable 24 Gallon from Tractor Supply. Check to make sure that fuses are of proper ampere rating. Probably just need a new motor. Add a new gasket and reassemble the head. Your post was moved to this page as we couldnt determine what it is you were looking for with regards to your compressor. Hey I am just trying to change out our tires and my husband ended up hitting the tire on the inside until the cap thing flew off and we got the tire off. Hi, I have a twin 4hp motor compressor 47cfmIts not been used that much but the other day one of the motors was red hot and the rubber air intake was melting. Is there an issue with the line that could cause multiple air guns (including a brand new 300$ panther adhesive gun) to leak glue? Would the exact motor need to be installed or are there options? I have a new California Air tankless compressor. Get creative with how you plumb if needed as the air (by and large) doesnt care the path to the discharge coupler, as long as there are as few air flow restrictions as possible. No idea what misfires means. You can do it yourself, of course. I released the pressure from the tank down to 80 PSI and turned on the pressure control switch. When performance issues arise with an air compressor, the problem can often be traced to heating issues. ABAC - Air Compressor Supplies UK MultiAir Italia S.r.l - International No air in tank, high and low pressure lines connected-> works, 2. 1) Nope, its common to have a filter (water trap) at the exit from the tank to the mains. Downloaded or not, I dont see any video, Shamma. Theyll likely be able to make one for your from soft copper tubing. I then turned off the motor, drained the tank to 80 PSI. Took motor off & took to a rebuild shop to have it checked. The correct maintenance is paramount to this perspective. Compressor will not start / will not stop run issues, compressor has air coming out of the intake filter, compressor shuts off and all the air leaks out, air keeps leaking out of the pressure relief valve, air compressor cycles on and off all the time, compressor trips the breaker when restarting, compressor will not restart when air is used, new pressure switch and still the compressor wont stop, the lights dim when the air compressor starts, compressor trips breaker on pressure drop, how to find a replacement compressor capacitor, air keeps escaping from the oil fill plug. It may also be a good idea to replace your. Wondering my motor starting to die? Compressor runs for a while then abruptly stops. Water entering oil reservoir due to compressor operating in high humidity environment. fortunately I have been able to use the compressor without the long arm from the flywheel connected to the plunger at the top, since moving the plunger rod up or down had no effect at all. It could also be binding of the pump piston itself, which, when you remove the belt, removes the load on the motor. Could you also add a photo of your Sealey compressor? However, that symptom is often associated with a leaking pump gasket or a pump head valve having failed. How old? If it is on this model of Porter Cable compressor, that suggests that the motor is running, and since this is a direct drive system on this compressor, I think, then the pump should be cycling. Every detail at your fingertips! ABAC Genesis Air Compressors - Total Air Supplies I just have to time cycle the work and rest time for the temp pump and work at hand so it stays on the cooler side of a hard work out As I have had this compressor since 2005 only ever had it hooked up to110V so far but does come 220 too. Please update me with a comment. Take it back for one that works as it is supposed to, then. Given how this compressor is designed, it doesnt appear that the regulator could be replaced without replacing the entire manifold (picture attached). It has a hard time building pressure. We have a highly qualified and experienced team of in-house engineers that provide quick, quality solutions at your doorstep. Any ideas? In one area we us it to spray solvent based adhesive. https://www.clarkeinternational.com/pages/clarke-service-supportIs the cylinder thats getting so hot pumping air into the second cylinder, or does it pump into the tank? Im in the process of replacing the rings but my concern is the that there is now this gunk in my tank and air lines, Whats the best way to flush everything clean? Since you should, normally, drain the tank of air regularly, this will purge the tank in time as well as voiding new water / crud build up. The duty cycle is supposed to be an hour steady use. Anything new about the power supply to the compressor? ABAC | Air Compressor Blocks | Airpower Our compressors are intuitive to use and are compatible with a variety of tools and equipment. The set up 3/8 was not sure that 3/8 head hole going with the up size 3/8 fitting to 1/2 to compression fitting of 1/2 copper would not make the reed valve work harder. Thank you. They are not the same for every compressor however, and since you dont tell us the make or model, no way can we check. At this point, I have concluded when the motor is trying to start with air in the tank with 80 PSI it is unable to start. Further on down the page is a link to a page on this site with links to pages about specific makes or model of compressors. It doesnt show in the photo that I can see. If so, I cannot understand why there would be need for a check valve up near the pump head. Submissions to the Q&A section have been disabled for the time being. Thanks, Robert. You are now on the rotary screw compressor page, but there's also the reciprocating (piston) compressor page and the portable (diesel) compressor page. No not using extension cord. When open the air locker water will come with air in borewell compressor why. Well, since its a Clarke, can they not help you find service? One at the bottom of the compressor tank, and another for the aftercooler manifold. Check for bent. Thats a sign that the intake valve is broken. Hi All Hoping for some help on a little problem. I reinstalled the main air filler tube and removed the smaller unloader valve tube. I recently acquired an abac whispair 50/24 the starter and capacitor are missingthe windings ohms are 5ohms and 20 ohms.I want to know what is the size of the start capacitor AND is the start relay a current type or potential type. Anytime. On start up it runs for a few seconds and trips the thermal overload. The flowing of air down the lines will eventually drive debris ahead of it and out the end. Tried both a new run and start capacitor and did not change. Nick in belt groove of pulley or flywheel. ABAC Compressor problem | Power Equipment Forum Im stumped. You sure seem to be pretty knowledgeable about compressors. Bleed tank! i attached the video file again just for clarification that the whole knob only moves and not separately from the red ring, try downloading the video, i tried and it works. I have a Sealey 3hp 200l compressor which has been stood for 9 years. On Manua.ls are currently 18 manuals available. In fact, air compressor overheating is one of the most common causes of failure, even with compressors that might otherwise last for many additional years. It releases the pressure on the head and the line seam to let more of the air in the head to the tank get in the tank,( as it seem to be a smaller amount let off to waste. 4. The gun keeps leaking. Further, the output of the compressor is limited by the fact that the motor is 115 V. Going to a larger regulator will do little to improve the flow. I have not gone into the guts of the compressor yet, change the oil, etc. 118 Pages. Attached at end of copper piping run.Question:1) Am i making a mistake by installing a combination water trap/air regulator at the compressor tank? Specs to comply need to be 1 horsepower, meet rate of 3 scfm @ 40 psi. I am guessing not since it will run great at the beginning.3) Any thoughts?Thanks for you help!!-Mike. (Post was moved to this location.). 8. "url": "https://www.abacaircompressors.com", I think it was a mistake to stretch the spring that pushes down on the brass valve disc out a little bit, since it was almost completely flat. 2. can I plug the air line that goes to the pressure switch? Now not that it much over but overtime that add up air saving and less wear tear on the pump in years forward. However, with the tank empty of air, power cord out of socket, look at the top of the piston / cylinder and look for cap screws or bolts. We have an industrial air compressor that we use in several areas of the shop. And it will work with the M style industrial too.I all so use this V style coupler for the spare tank hookup when needed. If you have a question about an Abac Air Compressor, thats the logical first place to start. Check for worn crankshaft, keyway or pulley bore, resulting from running with loose pulleys. I have the same problem with the same compressor. guide book online. It is a one time use part to be replaced when changing wheels. More info will be necessary to be more specific, though the troubleshooting page on this site has lots of info on this too. it runs and is pushing in the feed line but the pressure will not go past 70psi. There are also many links to items within our online store. ABAC Air Compressor Supplies UK - Air Compressors Service Direct I suspect air is coming out of your intake port from start up, but once the pump head heats up, thats warming / heating the lube oil, and thats offgassing smoke thats now visible. Thats a very good description of work performed. Ive added a photo of the Coleman Powermate CL0504013 for folks to see what were talking about. Sealey Air Compressor Troubleshooting - YouTube There is a cast # 335 with a stamped area following with what appears to be i 10 (capital i and the number 10) The only other identification I could find on the pump is under the air intake on the head, in the machined surface directly below where the 1 NPT port is. Bleed tank! Abac Compressors - Total Air Supplies ABAC. And, again, I wouldnt put a regulator there it were me. Stay oil-free. Any ideas compressor is a 240v 3hp twin with 100ltr tank. Are you saying that the hose burst, not at the clamps but mid-hose, before the compressor reached the normal cut out pressure, and the hose is rated for 300 PSI? Your post was moved to this page. 3. Turned off the pressure control switch. Knock occurs while compressor is loading. Here are a few more air compressor problems and some things to try on your own to fix them: Oil in reservoir has a milky appearance: air intake needs to be less humid to reduce air in the oil. We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. Air compressors sometimes have duty cycles. Adding a filter will always add benefit in terms of air quality, and it will limit flow a bit, though better than if it was a mini-filter you were adding. I replaced the check valve, unloader valve, and the air compressor switch with new parts. Thanks. I took the belt off and the motor runs fine. Other than that, trial and error. Replaced the belt. Ive soaped every fitting, tightened those which were leaking. Im always pleased to see that someone works out how the compressor works completely, and when modifying, takes that operation into consideration. Abac Go Cart OS20P manual 52 pages You are currently on the manuals page. "@type": "Organization", While increasing the size of the regulator to full size may provide marginal flow improvements, if the compressor is designed to output 5 cfm at 90 psi, thats what it will put out, not more than that. Ive dusted it down and put fresh oil in. We can service it! $ 119 Compressed Air Basics. "logo": "https://www.abacaircompressors.com/etc.clientlibs/settings/wcm/designs/abac/clientlib-preloaded/resources/img/png/logo.png" Thank you very much for your help and suggestions for setting up my air lines and regulators. Table of contents. I can easily turn the compressor pulley easily with my hand. Since then blew several fuses. Sorry Willy, that would have been a good idea. First thing Id do is check all the electrical connections for tightness. Receiver does not hold pressure when compressor is unloaded. Refrigeration Air Dryers. No air in tank, high and low pressure lines connected-> works. Quick view. Replacement ABAC American Air Compressor Parts Turned it off. Guide, Using an Air Compressor to Clean Your Computer [GUIDE], Air Coming Out the Intake Filter on Air Compressor? I put a plug in the 1/8tapped hole at the top side to seal it as I will not need it.I upped the 3/8 aluminum head tube to copper to 1/2 to the cooler check valve. Im kind of lost at what it could be. Receiver does not hold pressure when compressor shuts off. Motor turned on ok from 0 PSI and pumped to 125PSI. If you have the old one, and even if you dont, when times permit, take it to a good, industrial plumbing supply house. 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